Why U.S. Brands Are Moving Inventory to Canada in 2025 — and How to Do It Right

warehouse space in Canada | Evolution Fulfillment

Tariffs. Delays. Rising costs. For U.S. brands, 2025 is shaping up to be a year of strategic moves — and one of the smartest may be just across the border.

The 2025 Supply Chain Reality Check

International trade is no longer just about logistics — it’s about strategy. In 2025, U.S.-based e-commerce and retail brands are facing:

  • Renewed Trump-era tariffs on Chinese imports
  • Rising warehousing and labor costs in key U.S. states
  • Customs slowdowns at major ports and borders
  • Consumer expectations for 2-day (or less) delivery

These pain points are colliding at the worst possible moment: heading into a post-pandemic market rebound with tightening margins and growing competition.

What’s the move?

Smart brands are looking north — and rethinking their entire fulfillment model.

Why Canada Makes Strategic Sense in 2025

Here’s why brands are choosing to stage inventory in Canada this year:

1. Strategic Diversification

With U.S. tariffs climbing and port congestion on the rise, staging goods in Canada gives brands a geographic and regulatory edge. Canada’s stable trade policies and port infrastructure are helping reduce risk and lead times.

2. Reduced Operating Costs

Warehousing, labor, and fulfillment fees in Canada are often 25–40% lower than in congested U.S. logistics hubs. That difference scales quickly when you’re shipping hundreds or thousands of packages a day.

3. Two Markets, One Staging Point

Storing inventory in Canada gives you 2-day access to both Canadian and U.S. customers, especially when your 3PL is positioned near a key border (like ours in Delta, BC — minutes from the U.S. line and Port of Vancouver).

4. Canadian Consumer Growth

Canada’s e-commerce market is expected to hit $80+ billion CAD by 2026. A strong northern foothold means you’re not just fulfilling from Canada — you’re selling into it too.

Section 321 — No Longer a Tariff Loophole

Previously, brands staging inventory in Canada could take advantage of Section 321, a de‑minimis rule allowing shipments under $800 USD to enter the U.S. duty-free. That changed on February 4, 2025, when the Section 321 exemption was suspended for goods from Canada, Mexico, and China.

This shift has major implications:

  • No more duty-free shipments under $800 from Canada or China
  • All cross-border inventory must clear formal customs
  • Added paperwork, time, and cost for brands shipping direct to U.S. customers
  • The result? Brands now need an integrated customs and fulfillment strategy, not just a workaround.

What Brands Get Wrong — and How to Avoid It

We’ve seen brands try to shift into Canada and end up overwhelmed or stuck. Here’s where it usually goes off the rails:

  • DIY fulfillment without local knowledge or compliance support
  • Missing UCC-128 labeling, EDI, and routing guide compliance
  • Choosing a generalist 3PL who doesn’t specialize in U.S.-to-Canada strategy
  • This isn’t just about crossing the border. It’s about designing a cross-border fulfillment engine that works quietly in the background while you grow.

The Evolution Fulfillment Model: Built for Brand-First Logistics

At Evolution Fulfillment, we built our entire 3PL operation around one belief: Your brand is only as strong as your delivery experience.

That’s why we created the Brand Fulfillment Model — a framework designed to serve brand-led businesses that need:

  • B2C speed, B2B compliance, and cross-border simplicity
  • Hands-on inventory strategy, not just box-pushing
  • Technology that integrates with your stack — EDI, Shopify, Amazon, you name it

We’re based just minutes from the U.S. border, plugged into the Port of Vancouver, and ready to act as your Canadian logistics hub.

And when your brand is growing fast? We’re the ones who keep your fulfillment steady.

Ready to Protect Your Margin and Expand Your Reach?

Tariffs and shipping delays aren’t going away. But your ability to adapt and outmaneuver them is what will set your brand apart.

If you’re ready to explore staging inventory in Canada, let’s talk.

Book a strategy call or just shoot us a message — we’ll walk you through what the shift could look like and what it would save you.

This is what brand-first fulfillment looks like.
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